Chicken farm organic fertilizer automatic packaging and palletizing production line configuration se

A medium-sized chicken farm has an annual stock of 100,000 and produces about 20 tons of chicken manure every day. In response to environmental policies and to expand profit channels, the chicken farm decided to invest in the construction of an organic fertilizer production line, focusing on the packaging and palletizing of chicken manure. After market research, the chicken farm selected an automated packaging and palletizing line to improve production efficiency and reduce labor costs.

Production line configuration selection

1. Automatic packaging machine selection

Demand analysis: The diameter of chicken manure organic fertilizer particles is about 35mm, the packaging specification is 25kg/ bag, and the packaging speed is required to reach 180 bags/hour.

Model: HK-K50A

Packing speed: 180 bags/hour

Measurement accuracy: ±0.2%

Applicable material: granular organic fertilizer

Power supply: 380V/50Hz

Selection reason: particle packaging machine covers a small area, suitable for small and medium-sized chicken farms; High packaging speed and measurement accuracy to meet the production needs; Zhengzhou Hanke machinery after-sales service is perfect, equipment stability is high.

2. Palletizer type selection

Demand analysis: The packaged organic fertilizer needs to be palletized to the pallet, each pallet is stacked with 40 bags, the palletizing height is not more than 1.5 meters, and the palletizing speed needs to match the packaging machine.

Equipment selection: mechanical arm palletizer

Palletizing speed: 800 bags/hour

Load capacity: 25kg/ bag

Palletizing height: 1.5m

Power supply: 380V/50Hz

Selection reason: Zhengzhou Hanke mechanical arm palletizer has high flexibility and can adapt to different specifications of packaging bags; High palletizing speed, perfect matching with packaging machine; Strong durability and low maintenance cost.

3. Conveying system selection

Demand analysis: The packaged organic fertilizer needs to be transported from the packaging machine to the palletizer, the transportation distance is about 10 meters, and the transportation is required to be smooth and without leakage.

Selection reason: the belt conveyor runs smoothly, suitable for granular material conveying.

4. Control system selection

Demand analysis: It is necessary to realize the automatic control of the whole process of packaging, conveying and palletizing, which requires simple operation and low failure rate.

Selection reason: PLC control system has high stability, suitable for continuous production environment; Brand D has strong technical support for remote monitoring and fault diagnosis.

Production line operation effect

1. Production efficiency improvement:

After the production line is put into operation, the packaging and palletizing efficiency is increased to 180 bags/hour, which is 300% higher than manual operation.

2. Labor cost reduction:

The automated production line only needs 2 people to operate, which is 6 fewer than the traditional mode, and the annual labor cost is saved about 300,000 yuan.

3. Stable product quality:

The automation equipment ensures the consistency of packaging weight and the uniformity of palletizing, which improves the competitiveness of the product market.

conclusion

Through the scientific configuration and selection, the automatic packaging and palletizing line of organic fertilizer in chicken farms not only solves the environmental problems of chicken manure treatment, but also greatly improves the production efficiency and economic benefits. For small and medium-sized chicken farms, investing in automated packaging and palletizing equipment is a wise choice to achieve sustainable development. It is recommended that enterprises in the selection, combined with their own needs, choose cost-effective, perfect after-sales service equipment to ensure the long-term stable operation of the production line.