The principle, cases and scenarios of the static batching scale for organic fertilizer with weight l

I. Principle: It works like an "electronic scale + intelligent brain"

The core logic: The loss-in-weight scale controls the feeding speed by monitoring the weight changes of the materials in real time. Just like when weighing something with an electronic scale, the faster the weight on the scale pan decreases, the faster the system replenishes the materials to ensure a continuous and stable output.

Specific steps

Initial weighing: First, fill the hopper with organic fertilizer and accurately weigh the total weight (for example, 100 kilograms) on the scale.

Dynamic control: When the discharge begins, the scale records the weight change every second (for example, a decrease of 0.5 kilograms per second). The system automatically calculates the discharge speed and adjusts the motor speed or valve opening to ensure that the speed always meets the set value (for example, 0.5 kilograms per second).

Low quantity warning: When the fertilizer in the hopper is almost used up (for example, only 10 kilograms remain), the system automatically pauses the feeding, refilled and resumes.

Ii. Case: How Organic Fertilizer Factories Use Loss-in-Weight Scales to "Save Time and Effort"

Background: A certain organic fertilizer factory produces compound fertilizer and needs to mix chicken manure, straw powder, microbial agents, etc. in proportion. Traditional manual batching is inefficient, and the uneven proportion leads to fluctuations in product quality.

Solution:

Equipment configuration: Three loss-in-weight scales are installed to control chicken manure (main material), straw powder (auxiliary material), and microbial agent (additive) respectively.

Automated process

Each raw material is weighed independently and discharged simultaneously in the preset proportion (such as 70% chicken manure, 25% straw powder, and 5% microbial agent).

The system monitors the weight changes in real time and automatically adjusts the discharging speed to ensure the accuracy of the mixing ratio.

The mixed fertilizer directly enters the next process.

Iii. Scenario: Where can weightlessness scales be used?

Organic fertilizer production

Compound fertilizer ingredients: Precisely control the proportion of elements such as nitrogen, phosphorus and potassium.

Bio-organic fertilizer: When adding microbial agents, avoid inactivation of the bacterial community due to inaccurate dosage.

Agricultural planting base

Integrated water and fertilizer management: Mix organic fertilizer with water in proportion and apply fertilizer precisely through a drip irrigation system.

Seedling substrate: Mix humus soil, perlite, etc. as needed to ensure a consistent growth environment for seedlings.

Environmental protection treatment

Livestock and poultry manure treatment: Mix the manure with straw, wood chips, etc. to make organic fertilizer or biomass fuel.

Resource utilization of kitchen waste: Mix kitchen waste with bacterial agents and quickly ferment it into fertilizer.

Scientific research and Experiment

Soil improvement experiment: Precisely control the addition amounts of different fertilizers and study their impacts on the soil.

Fertilizer formula research and development: Quickly test the effects of multiple ratios and shorten the research and development cycle.

Iv. Why Choose a Weightlessness Scale?

Precision: More reliable than manual labor or traditional equipment, avoiding the need to mix ingredients "by feeling".

Worry-free: Once set, it runs automatically without the need for frequent adjustments.

Environmental protection: The fully sealed design reduces dust and odor, meeting environmental protection requirements.

Durable: Simple structure, low maintenance cost, suitable for long-term operation.

Summary: The loss-in-weight scale is like an "intelligent butler", helping you prepare organic fertilizer ingredients quickly and accurately. It is particularly suitable for large-scale production and refined management scenarios. Whether it's a large factory improving efficiency or a small one upgrading, it's a great helper worth investing in!

Recommended manufacturers of organic fertilizer loss-in-weight static batching scales

Where can I buy a cost-effective organic fertilizer loss-in-weight static batching scale? Zhengzhou Hanke Machinery is a professional manufacturer of automatic quantitative packaging machines, offering various models of organic fertilizer loss-in-weight static batching scales. With advanced production technology, high-quality equipment, and comprehensive after-sales service, we provide users with high-quality and cost-effective equipment to ensure their production. For more detailed information, you can consult for free or visit our factory. We have stock available in the factory. Professional engineers will answer your questions throughout the process and provide production plans. Welcome to purchase.