How to select and match the 3829 silicon-containing water-soluble fertilizer dynamic batching machin

I. Definition and Standards of 3829 Silicon-containing Water-Soluble Fertilizer

3829 silicon-containing water-soluble fertilizer refers to the product that complies with the industry standard NY/T 3829-2021 "Silicon-containing Water-soluble Fertilizer". This standard was issued by the Ministry of Agriculture and Rural Affairs. The main technical requirements include:

Ingredients: Mainly made from water-soluble silicates such as potassium silicate and sodium silicate, with the addition of macronutrients like nitrogen, phosphorus and potassium, as well as trace elements.

Dosage form: Solid (powder, granule) or liquid.

Function: Supplement silicon through irrigation, foliar spraying and other methods to enhance the crop's stress resistance (such as resistance to lodging and pests and diseases), improve nutrient absorption efficiency, and enhance crop quality.

Applied crops: rice, wheat, corn, sugarcane and other silicon-loving crops.

Ii. Key Points for Selecting and Matching the 3829 Silicon-containing Water-Soluble Fertilizer Dynamic Batching Machine

The dynamic batching machine is the core equipment for producing silicon-containing water-soluble fertilizers. It needs to be selected and matched according to the characteristics of raw materials, production scale and precision requirements. The following are the key selection principles:

The characteristics of raw materials match those of the equipment

Powdered raw materials (such as potassium silicate, diammonium phosphate)

Recommended equipment: Screw feeder (anti-clogging and anti-dust).

Features: Good sealing performance, suitable for powder materials with poor fluidity, avoiding material bridging or dust raising.

Granular raw materials (such as potassium chloride, magnesium sulfate)

Recommended equipment: Belt feeder or vibrating feeder.

Features: Good fluidity, suitable for granular materials, and high conveying efficiency.

Sticky raw materials (such as organic fertilizers, humic acid)

Recommended equipment: Double screw or forced feeder.

Features: Anti-sticking, anti-bridging, suitable for highly viscous materials.

2. Production scale and equipment configuration

Small-scale production (1-5 tons per hour)

Recommended configuration: Ordinary screw scale/belt scale + basic PLC control system.

Features: Low cost, suitable for small factories or laboratory production.

Large-scale production (10-20 tons per hour)

Recommended configuration: High-flow feeder + high-speed belt conveyor + computer control system.

Features: High degree of automation, suitable for continuous production.

3. Ingredient accuracy and equipment selection

Ordinary compound fertilizer (accuracy ±0.5%)

Recommended equipment: Belt scale or screw scale.

Features: Low cost, suitable for products with low precision requirements.

High-end water-soluble fertilizer (accuracy ±0.1% - 0.2%)

Recommended equipment: Weightlessness scale + computer control system.

Features: High precision, suitable for trace element ingredients, but the equipment cost is relatively high.

4. Special Requirements and Equipment Selection

Anti-corrosion requirements

Recommended material: Key components are made of 304 stainless steel to prevent fertilizer from corroding the equipment.

Recommended configuration for dust prevention requirements: Install a dust collector to prevent powder from flying.

Recommended configuration for automatic mixing requirements: Interlocking system (directly enter the mixer after batching), saving labor.

Recommended configuration for anti-clogging requirements: The equipment is equipped with a vibration or cleaning device to prevent clogging by sticky materials.

5. Cost and Budget

Budget for the low-end version (semi-automatic, 5 types of raw materials, 5 tons per hour) : 100,000-200,000 yuan.

High-end version (fully automatic, 10 types of raw materials, 10 tons per hour, with computer control) budget: 500,000-1,000,000 yuan.

The selection and matching of the 3829 dynamic batching machine for silicon-containing water-soluble fertilizers should comprehensively consider the characteristics of raw materials, production scale, precision requirements and cost budget. By rationally selecting and matching equipment, the stability, efficiency of the production process and the consistency of product quality can be ensured. It is recommended that enterprises communicate fully with equipment suppliers during the selection process, conduct technical solution arguments, and ensure that the equipment meets production requirements.