Layout, key points and precautions of the dynamic batching workshop for the 3-bin blended fertilizer

I. Layout Plan for the three-bin dynamic batching workshop of Blended Fertilizer

1. The golden triangle layout: A [raw material feeding zone] -- > B (3 warehouse batching machine) -- -- > C/mixer/packaging area -- -- > > D E [finished-parts storage]

Size suggestion

The distance between the center of the batching machine and the mixer is no more than 3 meters (to reduce conveying loss)

The passage between equipment is no less than 1.5m (for forklifts to pass through).

The height of the raw material storage yard is ≤2.5m (anti-collapse)

2. Parameters of Zhengzhou Hanke HKB-300 model:

Parameter/Indicator

Storage capacity: 3×2m³ (customizable)

Ingredient accuracy: ±0.3% (dynamic)

Power: 7.5kW (including dust removal)

Land occupation: 3.2m×2.5m (Foundation dimensions)

Ii. Product Features of the 3-Bin Dynamic Batching Machine for Blended Fertilizer

Multi-bin dynamic batching machine: The dynamic batching machine for blended fertilizers from Zhengzhou Hanke Machinery supports batching in 3 to 8 bins, with a dynamic error of ≤±0.2%. It is suitable for the production of trace element blended fertilizers.

Automatic control: Equipped with a Chinese display panel, supports AC380V/220V power supply, and is easy to operate.

Customized services: Offer layout options such as no bucket, single bucket, and double buckets, and can integrate functions like packet sealing and automatic counting.

Technical advantage

Precise batching: Through high-precision sensors and algorithms, the rapid and accurate blending of fertilizer components is achieved.

High-efficiency production: The filling capacity reaches 180-600 bags per hour, making it suitable for large-scale production scenarios.

Durability: The equipment is made of carbon steel with a high panel protection level, making it suitable for harsh industrial environments.

Service and Support

One-stop solution: Zhengzhou Hanke Machinery offers full-process services from workshop layout design to equipment installation and commissioning.

After-sales guarantee: One-year warranty period, supporting remote fault diagnosis and on-site repair.

Customer case: We have provided equipment for many fertilizer factories. Customers have given feedback that the operation is simple and the maintenance cost is low.

Iii. Five Core Implementation Points

1. Foundation hardening

The thickness of the concrete is ≥200mm

Embedded steel plate size: 1500×1500×20mm (needs to be leveled)

2. Electrical safety

Explosion-proof grade: ExdIIBT4 (Essential for nitrate nitrogen fertilizers)

The distance between the cable tray and the equipment should be no less than 0.5 meters

3. Maintenance reserve

The pulling space of the screw conveyor is ≥1.2 meters

No items are allowed to be placed within 500mm around the load cell

4. Raw Material Management

Particle size difference ≤2mm (anti-automatic classification)

Moisture content ≤1.5% (anti-bridging)

5. Human-computer interaction

The console has a 120° viewing Angle covering all workstations

An emergency stop button is set every 3 meters

Iv. Fatal Precautions

⚠️ absolutely prohibited:

Carbon steel material contact fertilizer (standard 304 stainless steel inner lining provided by Zhengzhou Hanke)

The batching machine and the mixer are directly hard connected (a soft connection must be used for buffering).

Compressed air contains more than 0.1% water (damaging pneumatic components)

Zhengzhou Hanke Machinery, with its precise batching, efficient production and customized services, has become a high-quality supplier in the field of 3-bin dynamic batching machines for blended fertilizers, and is worthy of key consideration by enterprises.