Introduction to the Structure and Performance Advantages of Coconut Shell Charcoal Bulk Bag Filling

The coconut shell activated carbon ton bag machine is a specialized equipment designed for large-scale (typically 500-2000kg per bag) quantitative packaging of coconut shell activated carbon (a type of activated carbon made from coconut shells, featuring strong adsorption and well-developed pore structure), and it belongs to a specific type of ton bag packaging machine. The following is a detailed introduction from aspects such as its core functions, structural composition, and advantages:

I. Core Functions of Coconut Shell Charcoal Bulk Bagging Machine

The core of the coconut shell charcoal ton bag machine is to achieve the automatic weighing, filling, bag unloading and dust removal of coconut shell charcoal powder or granules, efficiently and accurately loading bulk coconut shell charcoal into ton bags (also known as large bags or container bags), which is convenient for subsequent storage, transportation and use.

II. Structure and Composition of Coconut Shell Charcoal Bulk Bag Filling Machine

It is usually composed of the following key components, which work together to complete the packaging process:

The storage silos are used to temporarily hold the coconut shell charcoal awaiting packaging, ensuring a continuous supply of materials. Some silos are equipped with stirring devices to prevent the coconut shell charcoal from clumping or bridging (where materials adhere to the silo walls, causing poor discharge).

Feeding system: According to the physical properties of coconut shell charcoal (such as being powdery and prone to dust, or having different flowability in granular form), methods such as screw feeding, gravity self-flow or negative pressure suction are adopted to convey the materials from the storage bin to the weighing system.

Weighing system: The core components are high-precision electronic scales and weight sensors, which can monitor the weight of materials in ton bags in real time. When the set value is reached, it automatically stops feeding to ensure that the packaging weight error is controlled within a small range (usually ±0.2% - 0.5%).

Bag clamping and lifting system: The bag opening of the ton bag is fixed by mechanical clamps or airbag devices to prevent material leakage during filling; the lifting mechanism can slowly lower the ton bag as the material weight increases, avoiding damage to the ton bag or dust generation caused by material impact.

Dust removal device: As coconut shell charcoal (especially in powder form) is prone to generating dust, the equipment is usually equipped with a pulse dust collector or a bag filter to collect the dust that overflows during the packaging process, reducing environmental pollution and protecting the health of the operators.

The control system is composed of a PLC (Programmable Logic Controller) and a touch screen. It can set parameters such as packaging weight and feeding speed, enabling fully automatic operation. It also supports manual mode for emergency adjustments.

III. Advantages of Coconut Shell Charcoal Bulk Bagging Machine

Good environmental performance: The continuous coconut shell carbonization furnace keeps up with the pace of environmental protection, adopts an environmentally friendly and automated carbonization method, generates little smoke and pollution, and can automatically collect tar and combustible gases.

High production efficiency: The output is increased through continuous carbonization. The gasifier produces gas and carbon powder simultaneously. The carbonization speed is fast and the production can be carried out continuously without interruption.

The quality of the finished product is excellent: the carbon content of the finished product is high, and the internal components of the equipment are made of special high-temperature resistant and precious metal steel, which is sturdy and durable, does not deform, does not oxidize, has good heat preservation performance, and can ensure the carbonization effect.

High degree of automation: The use of automated configuration saves manpower. The PLC automatic control cabinet features user-friendly control, is simple to operate, and is safe and reliable.

The raw material requirements for coconut shell carbonization: The coconut shell carbonization furnace has certain requirements for raw materials. The raw materials must be granular and under 2 cm. If the raw material particles are too long, it will be difficult to feed during the spiral feeding process, which will affect the work efficiency. Therefore, it is recommended that the raw material particle size should not be too large, preferably within 2 cm, to ensure production capacity.

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