How to select packaging machines for a fertilizer plant with an annual output of 100,000 tons

For a factory with an annual output of 100,000 tons of granular organic fertilizer, taking Zhengzhou Hanke Machinery as an example, we have designed a practical automated packaging solution for granular organic fertilizer.

I. Core capacity Calculation of Packaging Machines for a 100,000-ton annual fertilizer plant

Annual production capacity: 100,000 tons.

Working system: 300 days per year, 3-shift system (24-hour continuous production).

Hourly production capacity: 100,000 tons ÷300 days ÷24 hours ≈13.9 tons per hour.

Calculated at 40kg per bag: 13.9 tons per hour ÷40kg per bag ≈348 bags per hour.

This is the theoretical lower limit. The scheme design must reserve a margin. Therefore, the stable operation target of the packaging system should be set at 400 to 450 bags per hour.

Ii. Core Host Selection: Double-bucket Quantitative Packaging Scale

Due to the efficiency requirement of over 400 bags per hour, single-bucket scales cannot meet it. Choose the "Double-bucket Quantitative Packaging Scale" from Zhengzhou Hanke.

Efficiency guarantee: Its dual-bucket alternating working mode can achieve an actual packaging speed of 480-600 bags per hour, not only easily meeting current demands but also providing redundancy for future capacity expansion.

Stability: When one bucket is weighing, the other is discharging materials simultaneously. This cycle repeats, and the efficiency far exceeds that of a single bucket. Moreover, when a single bucket malfunctions, it can be switched to the single bucket mode to maintain production, minimizing the downtime losses.

Precision and material: In light of the characteristics of organic fertilizer, the parts in contact with the material (weighing hopper, feeder, conveyor belt) are required to be made of stainless steel to effectively prevent corrosion and rust. Adopting high-precision sensors and intelligent variable frequency speed regulation technology, the weight error of each bag is stably controlled within ±0.2%.

In summary, the core solution designed for you is: 1 Hanke stainless steel double-bucket quantitative packaging scale +1 automatic bag-loading machine + automatic bag sewing and conveying system.

The value of this plan lies in:

Meet production capacity: The double-bucket main unit ensures an output of over 400 bags per hour.

Ensuring stability: Stainless steel anti-corrosion and dual-bucket redundant design, suitable for high-intensity production.

Cost reduction: Significantly decrease the number of workers required per shift. In the long term, the return on investment is high.

This design is an optimal solution that strikes a balance between investment cost and operational efficiency, and can strongly support large-scale production with an annual output of 100,000 tons. This design plan has fully integrated the characteristics of automated packaging for granular organic fertilizer with the actual project requirements. If you need to adjust the packaging plan or want to know details such as equipment quotations and installation periods, please feel free to inform us at any time. I will further optimize the plan. Welcome to call 17319777703.