How to select a model for the Chinese herbal residue granule packaging machine?

Chinese herbal residue granules are usually solid granular materials and need to go through processes such as automatic quantitative measurement, bag making, filling, and sealing through a packaging machine. The following is an introduction to the selection and other aspects of Chinese herbal residue granule packaging machines for everyone:

I. Core Alignment Points: Precise Matching of Basic Requirements

This part is the "bottom line" of the selection, which must be met first; otherwise, it will directly affect the packaging effect and production compliance.

Measurement range: Select based on "actual filling volume + reserved space"

If your expected filling capacity is 10-500g, it is recommended to choose a model with a measurement range of 1-1000g instead of one that just covers 10-500g. This reserved space can accommodate future filling capacity adjustments or changes in material density (such as fluctuations in the moisture content of Chinese herbal residue granules).

For small-dose packaging (such as 1-50g), special attention should be paid to the "graduation value". It is recommended to prioritize equipment with a graduation value of ≤0.1g to avoid problems such as "underfilling or missing filling", especially in scenarios where precise dosage control is required.

Dust treatment: Select configuration based on particle characteristics

If the residue of traditional Chinese medicine is dry and prone to generating dust (such as when the proportion of fine particles after grinding is high), a model with an in-built dust collection device must be selected, and it is necessary to confirm whether the dust collection port covers the three key dust-generating points of feeding, metering and sealing.

If the particles have a high moisture content and there is less dust, a simple configuration with a "removable dust cover" can be chosen. This not only reduces costs but also makes it convenient for later cleaning and maintenance.

II. Function Expansion: Select Value-added Configurations as Needed

This part is determined based on production management requirements to avoid paying extra costs for unnecessary functions.

Traceability management: Clearly define "types of traceability information"

If only the "production date and batch number" need to be recorded, the basic model that supports online coding can be chosen. The coding content can be directly set through the device panel.

For more in-depth traceability (such as associating raw material sources, production personnel, and quality inspection data), it is necessary to select a model that can be connected to the MES production traceability system. Confirm whether the equipment has data interfaces such as RS485 or Ethernet to ensure compatibility with the existing enterprise system.

Industrial 4.0 Upgrade: Focus on "Data Interoperability"

Basic requirement: Choose a model with data storage function, which can automatically record daily output, packaging accuracy, equipment failures and other data, facilitating later statistics and analysis.

Advanced requirements: Prioritize models that support "remote monitoring", allowing real-time viewing of equipment operation status via mobile phones or computers, and even remote adjustment of packaging parameters. This is suitable for scenarios involving multiple workshops or cross-factory area management.

III. Additional Points to Note: Avoiding Hidden Risks

Material compliance: Components in contact with the Chinese herbal residue pellets (such as silos, metering hoppers, and conveyor belts) must be made of 304 stainless steel to prevent chemical reactions with the herbal ingredients and to meet food/pharmaceutical-grade hygiene standards, facilitating cleaning and disinfection.

Vulnerability parts compatibility: Confirm whether the vulnerability parts of the equipment (such as sealing strips, cutting knives, dust suction filters) are universal and easy to purchase. For some niche brands, the vulnerability parts need to be customized, which may lead to equipment downtime while waiting for the parts.

The above analysis has covered the key points for the selection of Chinese herbal residue granule packaging machine equipment. If you need this equipment, please feel free to contact us by calling 17319777703.