Structure and Working Principle of the Double-Bucket Conveyor Scale for Organic Fertilizer

The organic fertilizer double-bucket belt scale is a core supporting equipment in the organic fertilizer production line, responsible for precise quantitative weighing of powder and granular organic fertilizers. It was specially developed by Zhengzhou Hanke Machinery based on the characteristics of organic fertilizer materials. It features dual-bucket alternate operation, addressing the issues of low weighing efficiency and inaccurate material measurement of a single bucket, and meets the continuous measurement requirements for organic fertilizer batch production. It has a simple structure, stable operation, and is convenient to operate and maintain.

I. Core Structure Composition of the Organic Fertilizer Double-bucket Belt Scale

The entire machine has a compact structure and is mainly composed of six core components, without any redundant or complex parts: a rigid load-bearing frame, two independent measurement hoppers, a belt conveyor assembly, high-precision weighing sensors, an intelligent electrical control cabinet, and a discharge and discharge mechanism.

The frame has been reinforced, ensuring stable load-bearing and no vibration during operation. The two weighing buckets are symmetrically distributed and are the core for alternating weighing. The belt conveying part is responsible for uniformly supplying materials, preventing material blockage or breakage. The sensors are responsible for real-time capture of weight data, and the electrical control cabinet coordinates the overall control. The discharging mechanism cooperates to complete precise unloading. The parts in contact with the materials have been treated for corrosion resistance, suitable for the humid and weakly corrosive environment of organic fertilizer production.

II. Working Principle of the Double-Bucket Conveyor Scale for Organic Fertilizer

This device operates at its core through a dual-scale alternating cycle for weighing. The process is simple and easy to understand, and it is fully automated with no frequent manual intervention required.

Firstly, the organic fertilizer materials are conveyed uniformly through the belt conveyor assembly into the first metering hopper. The sensor continuously transmits the weight data to the electronic control cabinet. When the weight approaches the set value, the feeding speed is automatically slowed down to ensure accurate measurement. Once the set value is reached, the feeding stops immediately. At the same time, the second metering hopper simultaneously initiates the feeding and weighing process. After the first hopper completes the weighing, it quickly discharges the material, and then enters the next round of feeding. The two hoppers alternate operation without any idle time. This not only ensures the weighing accuracy but also significantly improves the overall measurement efficiency. The data is stable throughout the process, with controlled errors, and is suitable for continuous production.

III. Operating Instructions for the Dual-Bucket Conveyor Scale for Organic Fertilizer

Before starting the machine, check the tightness of the belt and the sensor connectors, and clean the remaining materials in the scale hopper to avoid any debris affecting the weighing accuracy.

According to the moisture content and agglomeration condition of the organic fertilizer materials, as well as the conveying speed of the micro-pneumatic belt, prevent material blockage or uneven supply.

Regularly inspect the weighing components to prevent the accumulation of materials that are stuck together. Regularly calibrate the sensors to ensure stable long-term measurement.

When the equipment is in operation, do not touch the rotating parts and the hopper area at will. Take necessary basic protective measures.

This dual-belt scale combines precision and efficiency, and is compatible with the specifications of most organic fertilizer production lines. Do you want to know if it can match your production line's output, as well as the specific installation and debugging points?