Which type of automatic packaging machine with an annual output of 30,000 tons of fertilizer?

According to the annual output of 30,000 tons of fertilizer demand, Zhengzhou Hanke Machinery to provide you with two kinds of fertilizer automatic packaging machine selection and production program analysis:

First, annual output of 30,000 tons of fertilizer automatic packaging machine basic parameter calculation

1. Annual output: 30,000 tons

2. Working days: 300 days

3. Daily production demand: 30000 tons ÷ 300 days = 100 tons/day

Second, the annual output of 30,000 tons of fertilizer automatic packaging machine scheme comparison: 8-hour working system vs 24-hour working system

Plan 1: Work 8 hours a day

Packaging machine type recommendation: HK-50KG automatic quantitative packaging machine (50kg/ bag), the conventional model processing capacity of 10-12 tons/hour.

Calculation: 100 tons ÷8 hours =12.5 tons/hour

Recommended configuration: 1 HK-K50B (12 to 13 tons/hour) or 2 HK-K50A (8 to 9 tons/hour) (standby redundancy to avoid downtime risk).

Option 2: Working 24 hours a day (three shifts)

Calculation: 100 tons ÷24 hours ≈4.2 tons/hour

Packaging machine type: can choose HK-K50A (8~9 tons/hour), low load operation is more stable.

Recommended configuration: One HK-K50A (8 to 9 tons/hour) runs continuously.

Three, the annual output of 30,000 tons of fertilizer automatic packaging machine key considerations

1. Packaging specifications: If it is 25kg/ bag, the ton needs to be converted into the number of bags (100 tons =4000 bags/day), and higher speed models may be required.

2. Degree of automation: automatic assembly line (automatic bagging, weighing, sealing) can improve efficiency, but it needs to match the front and back processes.

3. Power consumption and maintenance: The 24-hour solution consumes more equipment, so you need to reserve maintenance time.

4. Budget: The 8-hour plan requires higher stand-alone performance (the cost may be higher); The 24-hour program requires multiple shifts in manpower costs.

Fourth, annual output of 30,000 tons of fertilizer automatic packaging machine program comparison and suggestions

8 hours/day program: The equipment utilization rate is low, but the single-shift operation can reduce labor costs and is suitable for areas with sufficient labor.

24 hour/day solution: More automated equipment (such as double bucket packaging machine + automatic palletizing system) and more maintenance personnel in shifts, but the total equipment investment and energy costs may increase.

If the priority is to ensure the balance between equipment utilization and cost, it is recommended to choose the HK-50F series fertilizer packaging machine and run 8 hours/day; For maximum productivity flexibility, choose a double-bucket automatic packaging machine with a 24-hour production program. It is suggested to contact the equipment supplier Zhengzhou Hanke Machinery to provide customized solutions, and test the impact of actual material fluidity on the packaging speed.