Working Principle and Application Advantages of Automatic Dynamic Blending Machine for Compound Fert

The automatic dynamic batching machine for compound fertilizers is an advanced equipment integrating automatic weighing, dynamic batching and precise control. It is suitable for production scenarios with high requirements for continuous batching and strict requirements for the proportion of various materials, generally not allowing intermediate batching to stop. It is widely used in fertilizer production, coking batching, concrete construction and other fields. For example, in fertilizer production, it can be used to produce compound fertilizers, organic fertilizers, etc.; in the concrete construction industry, it can be used for quantitative distribution of various materials such as sand and gravel.

I. Working Principle of Automatic Dynamic Blending Machine for Compound Fertilizer Ingredients

Take the dynamic batching machine with electronic belt scale as the metering equipment as an example. The belt/conveyor feeder feeds the passing material through the weighing frame to detect the mass, thereby determining the mass of the material on the belt. The digital speed sensor installed at the tail continuously measures the operating speed of the feeder. The pulse output of this speed sensor is proportional to the speed of the feeder. The speed signal and the weight signal are sent to the feeder controller together. The microprocessor in the controller processes them to generate and display the cumulative/instantaneous flow rate. This flow rate is compared with the set flow rate, and the control instrument outputs a signal to control the frequency converter, thereby achieving the requirement of quantitative feeding.

II. Application Advantages of the Automatic Dynamic Blending Machine for Compound Fertilizer Ingredients

1.Improve production efficiency

Automated operations reduce the time for manual weighing and batching, significantly enhancing production efficiency. For instance, the production efficiency of an automatic weighing and dynamic batching machine for fertilizers can be increased by more than 30%.

2. Ensure product quality

Precise ingredient proportioning avoids problems such as imbalance of nutrient ratios, ensuring stable product quality. For instance, in fertilizer production, it can guarantee stable fertilizer efficacy; in concrete production, it can improve concrete quality by 14%.

3. Reduce production costs

Raw material waste and labor costs have been reduced, resulting in a significant decrease in overall costs. For instance, the comprehensive cost of an automatic weighing and dynamic batching machine for fertilizers can be reduced by about 20%.

III. Suggestions for Purchasing Automatic Dynamic Blending Machines for Compound Fertilizer Ingredients

1.Budget planning

The prices of equipment vary significantly due to differences in configuration and production capacity. Enterprises need to comprehensively evaluate the return on investment and choose the appropriate equipment based on their own financial strength and production demands.

2. Process compatibility

Carry out on-site design in accordance with the process requirements of the enterprise to ensure reasonable selection and reliable operation. The configuration is flexible and different types of equipment can be selected according to process requirements, such as high-temperature resistant belt scales for cement batching lines and sealed belt scales for powder materials.

If you want to know more information about the quotation of fertilizer packaging machines, you can come to Zhengzhou Hank Machinery at any time to inspect the equipment. We will provide you with one-on-one consultation services. We also have online channels available 24 hours a day to answer your questions. You can click on the free consultation button, make a phone call or leave a message on the message board. Zhengzhou Hank Machinery is dedicated to serving you!