Structural features and process flow of the dynamic automatic cat litter batching machine

The principle and core functions of the dynamic automatic cat litter batching machine equipment

The dynamic automatic cat litter batching machine monitors the material flow in real time through sensors and combines the PLC control system to dynamically adjust the feeding speed, achieving precise proportioning of multi-component raw materials. Its core modules include:

Metering system: High-precision sensors (such as weighing modules or flowmeters) are adopted to provide real-time feedback on the weight or volume data of materials, with errors typically controlled within ±0.1%.

Actuator: Drives equipment such as screw feeders and vibrating feeders through frequency converters, and adjusts the conveying speed according to the formula requirements.

Control system: PLC or industrial computer integrated formula management function, supporting multi-formula storage and rapid switching, and featuring intelligent functions such as fault alarm and data traceability.

For instance, in the production of bentonite cat litter, the equipment needs to process raw materials such as bentonite, adhesives, and deodorants simultaneously. The dynamic batching machine can ensure the stability of the proportion of each component and avoid proportioning deviations caused by manual operation.

2. Raw materials for dynamic automatic cat litter batching machine (Common cat litter ingredients)

Bentonite (the cheapest, with good water absorption, but generates a lot of dust)

Tofu residue/corn flour (environmentally friendly and can be washed, but prone to mold)

Silicone gel particles (high-end products, strong water absorption but expensive)

Deodorant/essence (masks the smell. If too much is added, the cat may not like it.)

Adhesives (for clumping cat litter, such as starchy ones)

3. Working process of the dynamic automatic cat litter batching machine

1. Feeding materials: Workers pour different raw materials into the corresponding material bins.

2. Automatic proportioning: The machine precisely releases each type of raw material in the set proportion.

3. Mixing and stirring: Put all the materials into the mixer and roll them evenly to prevent caking.

4. Packaging: The mixed cat litter is automatically filled and bagged.

4. Price reference for dynamic automatic cat litter batching machines

Small semi-automatic (2-3 types of raw materials) : 50,000-100,000 (suitable for small factories)

Medium-sized fully automatic (5-6 types of raw materials) : 150,000-300,000 (mainstream choice)

High-end customization (with dust removal and sterilization) : 500,000 + (Exclusive to big brands)

5. Key Issues

There is a lot of dust → dust removal equipment should be added; otherwise, workers have to wear masks while working.

The raw materials are damp → it may clog the screw conveyor and needs to be cleaned regularly.

Cats don't like to use it → The formula needs to be adjusted. For instance, if too much bentonite is added, cats will find it uncomfortable on their feet.

If you need a more specific configuration plan for the dynamic automatic cat litter batching machine, please tell me your output and the types of raw materials, and I will help you analyze which machine is suitable!